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Waya yemhangura ine enamel (ichaenderera mberi)

Waya ine enamel imhando huru yewaya inomonereka, ine zvikamu zviviri: conductor ne insulation layer. Mushure mekunamirwa nekunyoroveswa, waya isina chinhu inopendwa uye inobikwa kakawanda. Zvisinei, hazvisi nyore kugadzira zvigadzirwa zvinosangana nezvinodiwa nevatengi. Zvinokanganiswa nemhando yezvinhu zvakagadzirwa, process parameters, michina yekugadzira, nharaunda nezvimwe zvinhu. Saka, hunhu hwemhando dzakasiyana dzependi coating line dzakasiyana, asi dzese dzine hunhu huna: mechanical, chemical, electrical uye thermal.2018-2-11 94 2018-2-11 99

Waya ine enamel ndiyo inonyanya kushandiswa pakugadzira mota, midziyo yemagetsi nemidziyo yemumba. Kunyanya mumakore achangopfuura, indasitiri yemagetsi yakawedzera kukura uye nekukurumidza, uye kukura nekukurumidza kwemidziyo yemumba kwakaunza nzvimbo yakakura yekushandisa waya ine enamel, zvichiteverwa nezvinodiwa zvepamusoro zvewaya ine enamel. Nechikonzero ichi, hazvidzivisiki kugadzirisa chimiro chechigadzirwa chewaya ine enamel, uye zvinhu zvakagadziriswa (mhangura ne lacquer), enamel process, michina ye process uye nzira dzekuona zvinodawo kuvandudzwa nekutsvagurudzwa [1].
Parizvino, kune vagadziri vewaya dzakagadzirwa neenamel muChina vanopfuura chiuru, uye kugona kwekugadzira kwegore negore kwapfuura matani 250000 ~ 300000. Asi kazhinji, mamiriro ewaya dzakagadzirwa neenamel muChina anodzokororwa zvishoma, kazhinji, "midziyo inobuda zvakanyanya, yakaderera, yekudzokera shure". Mumamiriro ezvinhu aya, waya dzemhando yepamusoro dzemidziyo yemumba dzichiri kuda kupinzwa kunze kwenyika, tisingatauri nezvekupinda mumakwikwi emusika wepasi rose. Saka, tinofanira kuwedzera simba redu rekuchinja mamiriro ezvinhu aripo, kuitira kuti tekinoroji yewaya dzakagadzirwa neenamel muChina ikwanise kufambirana nezvinodiwa mumusika, uye kukwikwidzana mumusika wepasi rose.

Kukura kwemarudzi akasiyana-siyana
1) Waya ine enamel yeacetal
Waya yeAcetal enamelled ndeimwe yemhando dzekutanga pasi rose. Yakaiswa pamusika neGermany neUnited States muna 1930. Soviet Union yakatangawo nekukurumidza. Kune mhando mbiri dzepolyvinyl formal nepolyvinyl acetal. China yakabudirirawo kudzidzidza muma1960. Kunyangwe giredhi rekudzivirira tembiricha yewaya yeenamelled riri pasi (105 ° C, 120 ° C), inoshandiswa zvakanyanya mutransformer inonyudzwa mumafuta nekuda kwekudzivirira kwayo kupisa kwakanyanya. Hunhu uhwu hwakaziviswa nenyika dzese pasi rose. Parizvino, kuchine huwandu hushoma hwekugadzira muChina, kunyanya waya yeAcetal enamelled flat inoshandiswa kugadzira transposed conductor yetransformer hombe [1].
2) Waya ine enamel yepolyester
Pakati pema1950, West Germany yakatanga kugadzira pendi yepolyester enamel yakavakirwa pa dimethyl terephthalate. Nekuda kwekudzivirira kwayo kupisa zvakanaka uye simba remuchina, maitiro akasiyana-siyana ekugadzira pendi uye mutengo wakaderera, yave chigadzirwa chikuru chakatonga musika we enamel waya kubvira kuma1950. Zvisinei, nekuda kwekusagadzikana kwekupisa uye nyore kushandisa hydrolysis pasi pekupisa kwakanyanya uye hunyoro hwakawanda, polyester enamel waya se coating imwe chete yakanga isisagadzirwe muWest Germany neUnited States mukupera kwema1970, asi ichiri kugadzirwa uye kushandiswa zvakanyanya muJapan, China neSoutheast Asia. Nhamba muna 1986 dzinoratidza kuti kubuda kwepolyester enamel waya muChina kunotora 96.4% yehuwandu hwese hwezvinhu. Mushure memakore gumi ekuedza, mhando dze enamel waya dzakagadzirwa, asi pane musiyano mukuru kana tichienzanisa nenyika dzakabudirira.
Basa rakawanda rakaitwa pakugadzirisa polyester muChina, kusanganisira kugadzirisa THEIC uye kugadzirisa imine. Zvisinei, nekuda kwekunonoka kwekugadzirisa jira re enamel, kugadzirwa kwemhando mbiri idzi dzependi kuchiri kudiki. Kusvika pari zvino, kudzikira kwevoltage yewaya ye enamel ye polyester yakagadziriswa kuchiri kufanira kutariswa.
3) Waya ine enamel yepolyurethane
Pendi yewaya ine enamelled yepolyurethane yakagadzirwa neBayer muna 1937. Inoshandiswa zvakanyanya muminda yemagetsi nemidziyo yemagetsi nekuda kwekugona kwayo kusanganisa zvinhu, kuramba kwayo kudhayiwa uye kugona kwayo kudhayiwa. Parizvino, nyika dzekunze dzinonyanya kutarisisa kuvandudza giredhi rekudzivirira kupisa kwewaya ine enamelled yepolyurethane pasina kukanganisa mashandiro ayo ekushongedza zvakananga. MuEurope, United States, Japan yakagadzira waya ine enamelled yepolyurethane yekirasi yeF, H-class. Nekuda kwekukura nekukurumidza kwemaTV emavara, waya ine enamelled yepolyurethane ine gomba guru risina munyu reTV yemavara FBT yakagadzirwa neJapan yakakwezva kutariswa kwenyika dzese pasi rose, uye ichiri pamberi peJapan.
Kugadzirwa kwewaya ye polyurethane enamel yemumba kunononoka. Kunyangwe pendi ye polyurethane inowanzogadzirwa nemamwe mafekitori, nekuda kwekusagadziriswa zvakanaka, kunaka kwepamusoro uye mamwe matambudziko, pendi inonyanya kutengwa kunze kwenyika. Polyurethane yeGrade F yakagadzirwa muChina, asi hapana kugona kwayo kugadzirwa kwakagadzirwa. Pendi ye polyurethane yakakura isina pinhole yakagadzirwawo uye yakaiswa pamusika, inonyanya kushandiswa kugadzira FBT coil yeTV nhema nechena.
4) Waya ine enamel yepolyesterimide
Nekuda kwekuvandudzwa kwekudzivirira kupisa kuburikidza nekushandurwa kwepolyesterimide, huwandu hwewaya ine enamel yepolyesterimide pasi rose hwakawedzera zvakanyanya kubvira kuma1970. MuEurope neAmerica, waya ine enamel yakatsiva zvachose waya ine enamel yepolyester imwe chete. Parizvino, zvigadzirwa zvinomiririra pasi rose zvigadzirwa zveTerebe FH series kubva kuGermany uye zvigadzirwa zve isomid series kubva kuUnited States. Panguva imwe chete, takagadzira waya ine enamel yepolyesterimide inosolderwa zvakananga, iyo yakashandiswa zvakanyanya se winding yemota diki, zvichiita kuti maitiro ekuwelda ave nyore uye kuderedza mutengo wekugadzira mota. Vamwe vekuJapan vanoshandisawo pendi yepolyesterimide inosolderwa zvakananga se primer yewaya ine enamel yekuzvinamira ye coil yeTV deflection coil, izvo zvinoita kuti maitiro acho ave nyore. Pendi yepolyesterimide yepamba yakaunza tekinoroji yekugadzira kubva kuGermany neItaly, uye yakagadzirwawo zvinobudirira. Zvisinei, nekuda kwekusagadzikana kwezvinhu zvakagadzirwa nezvimwe zvikonzero, pendi yakawanda yepolyesterimide yepamba inoshandiswa se refrigerant resistant composite enameled wire primer ichiri kushandiswa kubva kunze kwenyika. Waya shoma chete dzepolyesterimide enamel dzakaiswa pendi yemumba, asi kusagadzikana kwemagetsi kuchiri kunetseka nevagadziri. Pendi yepolyesterimide inosonerwa zvakananga yakagadzirwa neCable Research Institute.
5) Waya ine enamel yepolyimide
Polyimide ndiyo pendi yewaya ine enamel inotsungirira kupisa pakati pewaya dzine enamel inogadzirwa neorganic pari zvino, uye tembiricha yayo yenguva refu inogona kusvika pamusoro pe220 ° C. Pendi iyi yakagadzirwa neUnited States muna 1958. Waya ine enamel inodzivisa kupisa zvakanyanya, inodzivisa solvent zvakanaka uye inodzivisa refrigerant. Zvisinei, nekuda kwemutengo wayo wakakwira, kusagadzikana kwekuchengetedza uye chepfu, kushandiswa kwayo kwakapararira. Parizvino, waya ine enamel inoshandiswa mune dzimwe nguva dzakakosha, dzakadai semota yemugodhi wemarasha, zvishandiso zvemuchadenga nezvimwewo.
6) Pendi yepolyamide
Pendi yepolyamide imide imhando yependi yewaya isina kuvharwa ine simba rakakwana, inodzivirira kupisa zvakanyanya, ine hunhu hwemakanika, inodzivirira kutonhora uye inodzivirira makemikari, saka ine mukurumbira wekuti yamambo wependi yewaya isina kuvharwa. Parizvino, pendi inonyanya kushandiswa nekuda kwehunhu hwayo hwakasiyana, uye inoshandiswa zvakanyanya sependi yepamusoro yewaya isina kuvharwa ine composite coating kuti iwedzere kupisa kwewaya ine composite uye kuderedza mutengo. Parizvino, inonyanya kushandiswa kuputira waya isina kuvharwa nechando muChina, uye pendi iyi shoma inogadzirwa muChina, inonyanya kutengwa kubva kuUnited States, Italy neGermany.
7) Waya ine enamel yakagadzirwa nemubatanidzwa
Composite insulation layer inowanzo shandiswa kuvandudza tembiricha uye kugadzira waya ine enamel ine chinangwa chakakosha. Kana ichienzaniswa newaya ine enamel ine coating imwe chete, waya ine enamel ine coating ine mabhenefiti anotevera: (1) inogona kusangana nezvinodiwa zvekushandisa, zvakaita se waya ine enamel inonamira yega yekugadzira isina frame, waya ine enamel inodzivirirwa nefiriji uye compressor yemhepo inotonhorera, nezvimwewo, zvinogona kuwanikwa kuburikidza nechimiro che coating che composite; (2) inogona kuvandudza nekuvandudza mashandiro ebasa kuburikidza nekubatanidzwa kwezvikamu zvakasiyana-siyana zve insulation kuti isangane nezvinodiwa zvekushandisa. Semuenzaniso, waya ine enamel inonamira ye polyester / nylon inonamira inovandudza thermal shock performance uye winding performance, iyo yakakodzera hot dipping process, uye inogona kushandiswa kuma motor windings nekupisa zvakanyanya nekuda kwekuwanda kwemafuta; (3) inogona kuderedza mutengo wemamwe waya dzine enamel, akadai se polyester imide uye polyamide imide coating composite coating enamel wire inotsiva single coating polyamide imide enamel wire, izvo zvinogona kuderedza mutengo zvakanyanya.

kupatsanura
1.1 zvichienderana nemidziyo yekudzivirira
1.1.1 waya ine enamel yeacetal
Waya yekuputira pendi yepolyester 1.1.2
1.1.3 waya yepurasitiki yekuputira
1.1.4 waya yekuputira pendi yepolyester yakagadziriswa
Waya ine enamel yepolyester ye1.1.5 imimide
1.1.6 waya ine enamel yepolyester / polyamide
1.1.7 waya ine enamel ye polyimide
1.2 zvichienderana nechinangwa chewaya ine enamel
1.2.1 waya ine enamel inoshandiswa zvakanyanya (mutsetse wakajairika): inonyanya kushandiswa pawaya dzinomonereka mumamota akajairika, midziyo yemagetsi, zvishandiso, matransformer nedzimwe nguva dzekushanda, dzakadai sewaya yekuputira pendi yepolyester uye mutsetse wekuputira pendi yepolyester yakagadziriswa.
1.2.2 tambo yekuvhara inodzivirira kupisa: waya dzinotenderedza dzinonyanya kushandiswa mumota, midziyo yemagetsi, zvishandiso, matransformer nedzimwe nguva dzebasa, dzakadai setambo yekuvhara yepolyester imimide, waya yekuvhara yepolyimide, tambo yekuvhara yependi yepolyester, tambo yekuvhara yepolyester imimide / polyamide imide.
1.2.3 waya ine enamel inoshandiswa pachinangwa chakakosha: zvinoreva waya inomonereka ine hunhu hwakasiyana uye inoshandiswa mune dzimwe nguva, senge waya yekuputira pendi yepolyurethane (yakananga welding), waya yekuputira pendi inonamira yega.
1.3 zvichienderana nezvinhu zvemuchina wekufambisa, yakakamurwa kuita waya yemhangura, waya yearuminiyamu uye waya yesimbi.
1.4 zvichienderana nechimiro chechinhu chacho, chakakamurwa kuita mutsetse wakatenderera, mutsetse wakatsetseka uye mutsetse usina chinhu.
1.5 zvichienderana neukobvu hwekudzivirira
Mutsetse wakatenderera we1.5.1: Firimu diki-1, firimu gobvu-2, firimu gobvu-3 (muyero wenyika).
1.5.2 mutsetse wakatsetseka: pendi yakajairika Firimu-1, firimu rependi rakakora-2.
Mutsetse wedoro
Waya (semuenzaniso kiyi) inonamira pachayo kana ichishandiswa nedoro
Nhandare yemhepo inopisa
Waya (semuenzaniso PEI) inozvinamira pachayo kana ichipisa
Waya mbiri
Waya inozvinamira pachayo kana ichishandiswa nedoro kana kupisa
Nzira yekumiririra
1. chiratidzo + kodhi
1.1 series code: kuumbwa kwe enamel winding: q-paper wrapping winding waya: Z
1.2 zvinhu zvemuchina: Muchina wemhangura: t (yakasiyiwa) muchina wearuminiyamu: l
1.3 zvinhu zvekudzivirira kupisa:
Y. A polyamide (nylon yakachena) e acetal, polyurethane ine tembiricha yakaderera B polyurethane f polyurethane, polyester h polyurethane, polyester imides, modified polyester n polyamide imide composite polyester kana polyesterimide polyamide imide r polyamide imide polyimide C-aryl polyimide
Pendi yakagadzirwa nemafuta: Y (isina kusiyiwa) pendi yepolyester: Z pendi yepolyester yakagadziriswa: Z (g) pendi yeacetal: Q pendi yepolyurethane: pendi yepolyamide: X pendi yepolyimide: y pendi ye epoxy: H pendi yepolyester imimide: ZY polyamide imide: XY
1.4 hunhu hwemutyairi: mutsetse wakatsetseka: b-denderedzwa mutsetse: Y (yakasiyiwa) mutsetse usina chinhu: K
1.5 ukobvu hwefirimu: mutsetse wakatenderera: mutete Firimu-1 gobvu firimu-2 firimu rakakora-3 mutsetse wakatsetseka: wakajairika Firimu-1 firimu rakakora-2
1.6 thermal grade inoratidzwa ne /xxx
2. muenzaniso
2.1. Chigadzirwa chemutsetse we enamel chinotumidzwa zita racho kuburikidza nekusanganiswa kwebhii reChinese pinyin nenhamba dzechiArabic: chimiro chayo chinosanganisira zvikamu zvinotevera. Zvikamu zviri pamusoro apa zvakabatanidzwa zvakatevedzana, inova ndiyo chigadzirwa chemutsetse wependi.
3. modhi + tsanangudzo + nhamba yakajairwa
3.1 mienzaniso yekumiririrwa kwechigadzirwa
A. Waya yakatenderera yesimbi yakagadzirwa nepolyester enamel, firimu rependi gobvu, giredhi rekupisa 130, dhayamita yezita 1.000mm, zvichienderana ne standard ye gb6i09.7-90, inoratidzwa se: qz-2 / 130 1.000 gb6109.7-90
B. Mapurasitiki epolyester akafukidzwa nesimbi yakatsetseka, firimu rependi rakajairika, rine giredhi rekupisa re180, divi reA re2.000mm, divi reB re6.300mm, uye kuiswa kwegb/t7095.4-1995, iyo inoratidzwa se: qzyb-1/180 2.000 x6.300 gb/t7995.4-1995
3.2 dzinde remhangura rakatenderera risina okisijeni
Waya ine enamel
Waya ine enamel
3.2.1 kodhi yakatevedzana: danda remhangura rakatenderera reinjiniya yemagetsi
3.2.3 zvichienderana nehunhu hwemamiriro acho: nyoro R, yakaoma y
3.2.4 zvichienderana nehunhu hwekuita: danho 1-1, danho 2-2
3.2.5 modhi yechigadzirwa, tsanangudzo uye nhamba yakajairwa
Semuenzaniso: dhayamita i6.7mm, uye tsvimbo yemhangura yakatenderera yekirasi 1 isina oxygen inoburitswa se twy-16.7 gb3952.2-89
Waya yemhangura isina chinhu 3.3
3.3.1 waya yemhangura isina chinhu: t
3.3.2 zvichienderana nehunhu hwemamiriro acho: nyoro R, yakaoma y
3.3.3 zvichienderana nechimiro chezvinhu: mutsetse wakatsetseka B, mutsetse wakatenderera y (wakasiyiwa)
Muenzaniso we3.3.4: waya yesimbi yakaoma yakatenderera isina chinhu ine dhayamita ye3.00mm ty3.00 gb2953-89


Nguva yekutumira: Kubvumbi-19-2021