Enameled wire ndiyo huru mbishi zvinhu zvemotor, midziyo yemagetsi uye midziyo yemumba. Kunyanya mumakore achangopfuura, indasitiri yemagetsi emagetsi yakawana kukura kwakasimba uye nekukurumidza, uye kukurumidza kusimudzira kwemidziyo yemumba kwakaunza nzvimbo yakafara yekushandiswa kwewaya enameled, ichiteverwa nepamusoro zvinodiwa kune enameled waya. Nechikonzero ichi, hazvidzivisike kugadzirisa chimiro chechigadzirwa che enameled waya, uye iyo mbishi (mhangura uye lacquer), enameled process, process equipment uye nzira dzekuona dziri kudiwawo nekukasika kuvandudzwa uye tsvagiridzo [1].
Parizvino, kune vanopfuura 1000 vagadziri ve enameled waya muChina, uye gore rekugadzira kugona kwakapfuura 250000 ~ 300000 matani. Asi kazhinji kutaura, mamiriro ewaya yeChina yakashongedzwa ndeyekudzokororwa kwakaderera, kazhinji kutaura, "yakakwira kuburitsa, yakaderera giredhi, yekudzokera kumashure". Mumamiriro ezvinhu aya, waya dzemhando yepamusoro enameled dzemidziyo yemumba dzichiri kuda kutengwa kunze kwenyika, ndoda kutora chikamu mumakwikwi emusika wepasirese. Naizvozvo, tinofanira kupeta kaviri kuedza kwedu kushandura mamiriro ezvinhu, kuitira kuti tekinoroji yeChina yakashongedzwa newaya ienderane nezvinodiwa nemusika, uye kukwikwidza mumusika wepasi rose.

Kubudirira kwemhando dzakasiyana
1) Acetal enameled waya
Acetal enamelled waya ndeimwe yemhando dzekutanga munyika. Yakaiswa pamusika neGermany neUnited States muna 1930. Soviet Union yakasimukirawo nokukurumidza. Kune marudzi maviri epolyvinyl formal uye polyvinyl acetal. China zvakare yakabudirira kudzidzidza muma1960. Kunyangwe tembiricha yekupikisa giredhi yewaya ine enameled yakaderera (105 ° C, 120 ° C), inoshandiswa zvakanyanya muoiri yakanyudzwa transformer nekuda kwekunaka kwayo kwepamusoro tembiricha hydrolysis kuramba. Hunhu uhu hwakaziviswa nenyika dzese pasirese. Parizvino, kuchine nhamba shoma yekugadzirwa muChina, kunyanya acetal enameled flat wire inoshandiswa kugadzira transposed conductor ye transformer hombe [1].
2) Polyester enameled waya
Mukati memakore ekuma1950, West Germany yakatanga kugadzira polyester enameled waya pendi yakavakirwa padimethyl terephthalate. Nekuda kwekunaka kwayo kupisa uye simba remuchina, huwandu hwakasiyana hwekugadzira pendi uye mutengo wakaderera, chave chigadzirwa chikuru chinotonga enameled waya musika kubvira kuma1950s. Nekudaro, nekuda kwehurombo hwekupisa kutyisa kuramba uye nyore hydrolysis pasi pekushisa kwakanyanya uye hunyoro hwakanyanya, waya yepolyester enameled sechinhu chimwe chete chakange chisisabudiswe muWest Germany neUnited States mukupera kwema1970, asi ichiri kugadzirwa uye kushandiswa muhombe. huwandu muJapan, China uye Southeast Asia. Nhamba dzemuna 1986 dzinoratidza kuti kubuda kwepolyester enameled waya muChina kunotora 96.4% yezvakabuda. Mushure memakore gumi ekuedza, mhando dzewaya dzeenameled dzakagadzirwa, asi pane mukaha mukuru kana uchienzaniswa nenyika dzakabudirira.
Basa rakawanda rakaitwa pakugadziridzwa kwepolyester muChina, kusanganisira THEIC kugadziridzwa uye ine kugadziridzwa. Nekudaro, nekuda kwekunonoka kwekugadzirisa kwekugadzirisa kwewaya enameled, kugadzirwa kwemhando mbiri idzi dzependi kuchiri kudiki. Parizvino, kudonha kwevoltage yeakagadziridzwa polyester enameled waya ichiri kufanira kutariswa.
3) Polyurethane enameled waya
Polyurethane enamelled wire paint yakagadzirwa neBayer muna 1937. Inoshandiswa zvakanyanya muminda yemagetsi nemagetsi emagetsi nekuda kwekutengesa kwayo kwakananga, kupikisa kwakanyanya uye dyeability. Parizvino, nyika dzekunze dzinoteerera zvakanyanya kuvandudza giredhi rekudzivirira kupisa kwe polyurethane enameled waya pasina kukanganisa kushanda kwayo kwakananga. MuEurope, United States, Japan yakagadzira F-class, H-class polyurethane enameled waya. Nekuda kwekukurumidza kusimukira kwemavara eTV seti, iyo polyurethane enameled waya ine yakakura kureba munyu isina pinhole yeruvara TV FBT yakagadziridzwa neJapan yakakwezva kutarisisa kwenyika dzese pasirese, uye ichiri kumberi kweJapan.
Kugadzirwa kwemumba polyurethane enameled waya kunononoka. Kunyangwe pendi yakajairwa yepolyurethane ichigadzirwa nemamwe mafekitori, nekuda kwekusagadzikana kwekugadzirisa, kunaka kwepamusoro uye mamwe matambudziko, pendi yacho inonyanya kutengwa kunze kwenyika. Giredhi F polyurethane yakagadziridzwa muChina, asi hapana hunyanzvi hwekugadzira hwakaumbwa. Huru refu pinhole yemahara polyurethane pendi yakagadziridzwawo zvakabudirira uye kuiswa pamusika, inonyanya kushandiswa kugadzira FBT coil yeTV nhema nechena.
4) Polyesterimide enameled waya
Nekuda kwekuvandudzwa kwekudzivirira kupisa kuburikidza nekushandurwa kwepolyesterimide, huwandu hwe polyesterimide enameled waya munyika hwakawedzera zvakanyanya kubva kuma1970s. MuEurope neAmerica, iyo enameled waya yakatsiva zvachose iyo imwe yekunamira polyester enameled waya. Parizvino, mumiriri zvigadzirwa munyika terebe FH akateedzera zvigadzirwa kubva kuGermany uye isomid yakatevedzana zvigadzirwa kubva kuUnited States. Panguva imwecheteyo, takagadzira yakananga inotengeswa polyesterimide enameled waya, iyo yave ichishandiswa zvakanyanya semhepo yemotor diki, kurerutsa nzira yewelding uye kuderedza mutengo wekugadzira mota. Mamwe maJapan anoshandisawo pendi inotengeswa yepolesterimide semutangiri wewaya inonamira yega enameled waya yeruvara rweTV deflection coil, inorerutsa maitiro. Pendi yemumba yepolesterimide yakaunza tekinoroji yekugadzira kubva kuGermany neItari, uye yakagadziridzwa zvinobudirira. Nekudaro, nekuda kwekusagadzikana kwezvinhu mbishi nezvimwe zvikonzero, nhamba huru yependi yemumba yepolesterimide inoshandiswa sefiriji inopikisa composite enameled waya primer ichiri kuvimba nekutenga kunze kwenyika. Nhamba shomanana chete yekuputira polyesterimide enameled waya inoshandiswa nependi yemumba, asi kusagadzikana kwemagetsi kuchiri kunetseka kwevagadziri. Pendi yakananga inotengeswa polyesterimide pendi yakabudirira kugadzirwa neCable Research Institute.
5) Polyimide enameled waya
Polyimide ndiyo yakanyanya kupisa-inodzivirira enameled waya pendi pakati peiyo organic enameled waya pari zvino, uye tembiricha yayo yenguva refu yebasa inogona kusvika pamusoro pe220 ° C. Iyo pendi yakagadzirwa neUnited States muna 1958. Polyimide enameled wire ine high heat resistance. , good solvent resistance uye refrigerant resistance. Nekudaro, nekuda kwekudhura kwayo, kusagadzikana kwekuchengetedza kugadzikana uye chepfu, kushandiswa kwayo kwakakura kunokanganisa. Parizvino, iyo enameled waya inoshandiswa mune dzimwe nguva dzakakosha, senge marasha emugodhi mota, space instrument uye zvichingodaro.
6) Polyamide imide pendi
Polyamide imide pendi imhando yeenameled waya pendi ine yakazara isina kwayakarerekera kuita, yakanyanya kupisa kupisa, michina yemagetsi, refrigerant resistance uye chemical resistance, saka ine mukurumbira wemambo weenameled waya pendi. Parizvino, iyo pendi inonyanya kushandiswa kune yayo yakasarudzika zvivakwa, uye inoshandiswa zvakanyanya seyepamusoro pejasi recomposite coating enameled waya kuvandudza kupisa kupikisa kwetambo inoumbwa uye kuderedza mutengo. Parizvino, inonyanya kushandiswa kupfekedza firost resistant enameled waya muChina, uye chidimbu chepende iyi inogadzirwa muChina, inonyanya kutengwa kubva kuUnited States, Italy neGermany.
7) Composite unhani enameled waya
Composite insulation layer inowanzo shandiswa kuvandudza tembiricha yekudzivirira giredhi uye kugadzira yakakosha chinangwa enameled waya. Kuenzaniswa newaya imwechete yekuputira enameled waya, iyo inoumbwa yekubikira enameled waya ine zvinotevera zvakanakira: (1) inogona kuzadzisa zvakakosha zvekushandisa zvinodiwa, senge-yega inonamira enameled waya kune yakaoma frameless kuumba, refrigerant inodzivirira enameled waya yefiriji uye air conditioner compressor. , nezvimwewo, izvo zvinogona kusangana kuburikidza neyakaumbwa coating chimiro; (2) inogona kuvandudza nekuvandudza mashandiro esevhisi kuburikidza nekubatanidzwa kweakasiyana-siyana masisitimu kuti asangane nezvinodiwa zvekushandisa, Semuyenzaniso, polyester / nylon composite coating enameled waya inovandudza kupisa kwekuvhunduka uye kuita kwemhepo, iyo inokodzera kupisa dipping process. , uye inogona kushandiswa kune mota windings nekupisa nekukasira nekuda kwekuremerwa; (3) inogona kuderedza mutengo weimwe enameled waya, senge polyester imide uye polyamide imide composite coating enameled waya ichitsiva imwe yekunamira polyamide imide enameled waya, inogona kuderedza zvakanyanya mutengo.

classification
1.1 zvinoenderana neyakagadzika zvinhu
1.1.1 acetal enameled waya
1.1.2 polyester pendi yekuputira waya
1.1.3 polyurethane coating waya
1.1.4 yakagadziridzwa polyester pendi yekuputira waya
1.1.5 polyester imimide enameled waya
1.1.6 polyester / polyamide imide enameled waya
1.1.7 polyimide enameled waya
1.2 zvinoenderana nechinangwa cheiyo enameled waya
1.2.1 general chinangwa enameled waya (yakajairika mutsara): inonyanya kushandiswa kumonereka waya mune zvakajairika mota, midziyo yemagetsi, zviridzwa, transformers uye dzimwe nguva dzekushanda, senge polyester pendi yekuputira waya uye yakagadziridzwa polyester pendi yekuputira mutsara.
1.2.2 tambo inodzivirira kupisa inodzivirira: waya dzinomonereka dzinonyanya kushandiswa mumotokari, midziyo yemagetsi, zviridzwa, shandurudzo uye dzimwe nguva dzekushanda, senge polyester imimide yekuputira waya, waya yekupotera polyimide, polyester pendi yekupfeka mutsara, polyester imimide / polyamide imide composite coating line. .
1.2.3 chinangwa chakakosha enameled waya: inoreva waya inomonereka ine humwe hunhu hwemhando uye inoshandiswa muzviitiko chaizvo, senge polyurethane pendi yekuputira waya (yakananga welding midziyo), self adhesive pendi kuputira waya.
1.3 zvinoenderana neconductor zvinhu, yakakamurwa kuita waya yemhangura, aluminium waya uye alloy waya.
1.4 zvinoenderana nechimiro chechinhu, chakakamurwa kuita mutsara wakatenderera, mutsara wakatsetseka uye mutsara wakakomba.
1.5 maererano nekushongedzwa kwemafuta
1.5.1 mutsetse wakatenderedza: mutete Firimu-1, gobvu firimu-2, gobvu firimu-3 (yerudzi rwenyika).
1.5.2 mutsetse wakatsetseka: pendi yakajairika Firimu-1, yakakora pendi firimu-2.
Doro line
Waya (eg lock) inozvinamira pasi pechiito chedoro
Hot air line
Waya (eg PEI) inozvinamira pasi pekuita kwekupisa
Waya kaviri
Waya inozvinamira pasi pechiito chedoro kana kupisa
Kumiririra nzira
1. chiratidzo + kodhi
1.1 akatevedzana kodhi: kuumbwa kweenameled mhepo: q-bepa rekupetera waya inomonereka: Z
1.2 conductor zvinhu: Copper Conductor: t (yakasiiwa) aluminium conductor: l
1.3 insulation zvinhu:
Y. A polyamide (nylon yakachena) e acetal, yakaderera tembiricha polyurethane B polyurethane f polyurethane, polyester h polyurethane, polyester imides, yakagadziridzwa polyester n polyamide imide composite polyester kana polyesterimide polyamide imide r polyamide imide polyimide C-aryl polyimide
Pendi ine mafuta: Y (yakasiiwa) pendi yepolyester: Z yakagadziridzwa pendi yepolyester: Z (g) pendi yeacetal: Q pendi yepolyurethane: pendi yepolyamide: X pendi ye polyimide: y pendi yepoxy: H polyester imimide pendi: ZY polyamide imide: XY
1.4 conductor maitiro: mutsetse wakatsetseka: b-denderedzwa mutsara: Y (yakasiiwa) hollow line: K
1.5 firimu ukobvu: mutsara wakatenderera: mutete Firimu-1 gobvu firimu-2 gobvu firimu-3 mutsetse wakatsetseka: akajairwa Firimu-1 gobvu firimu-2
1.6 thermal giredhi inoratidzwa ne /xxx
2. muenzaniso
2.1 chimiro chechigadzirwa chemutsara wakashongedzwa chinodanwa nemusanganiswa webhii reChinese pinyin nenhamba dzechiArab: kuumbwa kwayo kunosanganisira zvikamu zvinotevera. Izvo zvikamu zviri pamusoro zvakabatanidzwa mukutevedzana, inova iyo chigadzirwa modhi yepende yepasuru mutsara.
3. muenzaniso + tsanangudzo + nhamba yehuwandu
3.1 mienzaniso yekumiririra chigadzirwa
A. Polyester enamelled iron raundi waya, gobvu pendi firimu, kupisa giredhi 130, nominal dhayamita 1.000mm, maererano gb6i09.7-90 mureza, inoratidzwa se: qz-2 / 130 1.000 gb6109.7-90
B. Polyester imides yakaputirwa nesimbi flat wire, yakajairika pendi firimu, ine kupisa giredhi 180, side a ye2.000mm, divi B re6.300mm, uye kushandiswa kwegb/t7095.4-1995, iyo inoratidzwa se: qzyb-1/180 2.000 x6.300 gb/t7995.4-1995
3.2 okisijeni isina dzinde remhangura
Enameled waya
Enameled waya
3.2.1 akatevedzana kodhi: yakatenderedza mhangura danda remagetsi engineering
3.2.3 maererano nemamiriro ehurumende: soft state R, yakaoma mamiriro y
3.2.4 maererano nemaitiro ekuita: nhanho 1-1, nhanho 2-2
3.2.5 chigadzirwa modhi, kutsanangurwa uye nhamba yakajairwa
Semuenzaniso: dhayamita i6.7mm, uye kirasi 1 yakaoma okisijeni isina denderedzwa tsvimbo yemhangura inoratidzwa setwy-16.7 gb3952.2-89
3.3 waya yemhangura isina chinhu
3.3.1 waya yemhangura isina chinhu: t
3.3.2 maererano nemamiriro ehurumende: soft state R, hard state y
3.3.3 zvinoenderana nechimiro chechinhu: mutsetse wakatsetseka B, mutsetse wedenderedzwa y (wakasiiwa)
3.3.4 muenzaniso: yakaoma denderedzwa simbi isina waya ine dhayamita ye3.00mm ty3.00 gb2953-89